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Crane Project Case Study

Crane Project Case Study

20/5t Overhead Crane for Sale Turkmenistan Project Detail Reveal

20 ton/ 5 ton overhead crane for sale Turkmenistan. 25 ton crane project case study reveal the complete process from crane solution confirmation to finally shipping container loading. Check how we solve problem for clients.
20 ton / 5 ton overhead crane main girder underconstruction

20 ton / 5 ton overhead crane main girder underconstruction

6.15 Initial inquiry form Turkmenistan Client - 10 ton Portable Gantry Crane

Dear Sharrine,

hope my email finds you well.

I am looking to purchase a portable gantry crane with a load capacity of 10t.

The preferreddimensions should be as follows:

  • Height - 5-7m
  • Lifting height - 4-6m
  • Width - 4-6 m
  • Load capacity - 10t
  • Load capacity for the main girder - 15-20 t ( so we can set up a chain block if needed)

your prompt response is highly appreciated.

Thanks and regards,

Commercial Director

V****LP

+64 *****9 83

Further confirmation on gantry crane specifications

Further communication on the specifications of small portable gantry crane on our web via Online chat tool. And the specification of the portable gantry cranes are as following:

  • Load capacity for the hook should be 10ton
  • the load capacity for girder preferable 15-20ton

Timeline of Crane Solution Adjustment

Change Crane Types based on more detailed information and client’s requirement.

6.18-19 LD single girder overhead crane 15 ton - 20 ton

Question

can you please also send us a quote for an overhead crane along with rails with a load capacity of 15-20t? Lifting height preferably to be about 8m.

can you please make the lifting height 10m and span also 10m?

Answers

It's no problems for single beam bridge crane to lift 20ton, the max. capacity we can make is above 30tons.

We will prepare the design and quotation for double girder overhead crane with 20/5ton capacity for your choice.

6.23-29 LHDouble girder overhead crane 20 ton

Our engineers are afraid that a single-beam bridge crane will have a heavy load. In this connection, I ask you to consider a two-girder overhead crane with a lifting capacity of 20 tons with two hooks.

  • Lifting capacity: 20T.
  • Lifting height: 10 meters.
  • Span: 12 meters
  • 1 hook - 20t.
  • 2 hook - 5t

More detail communication on 20 ton double girder overhead crane

Question 1: As I understand it, the length of the crane will not fit in a 40-foot container, am I right? If so, then we are ready to consider the length of the crane 11 - 11.5 meters, so as not to cut the crane.

Answers: Yes, the length of 40-foot container is 11.8m, 12m is too long to fit in. 11.5m is ok, and don't need to cut the main girder.

Question 2:Are rails included in the cost of the crane? we need 24m from either side, and that is 48 meters.

Answers: Rails and busbar price are not included as we don't know the length. Will add it in the quotation.

Question 3:Where do you want to install the second hook with a load capacity of 5 tons? Is it possible to use them simultaneously and is it possible to adjust the height of the lift independently of each other?

Answers: For the quoted 20/5ton crane, the 5ton and 20ton hoists are installed on one trolley, pls check the attached picture for better understanding. It can be used simultaneously and can adjust the height of the lift independently of each other.

If you want to use the two hook to lift one goods, you have to pay attention to the max. goods weight shall be no more than 10ton. To avoid overload of the small hook.

One trolley with 5 ton hoist and 20 ton hoist One trolley with 5 ton hoist and 20 ton hoist 
Double trolleys with 5 ton capacity and 20 ton capacity Double trolleys with 5 ton capacity and 20 ton capacity 

If you want to lift longer goods with two hook and also can work separately, we suggest to use the double trolley model like the picture in your last email.

For the crane capacity, if the max. goods weight is 20ton, we suggest to use 10ton+10ton double trolley overhead crane. It can work separately, also synchronous.

Final confirmation on crane types

Many thanks for your comments and explanation.

Please update your quotation add the following updated points:1.Span 11,5 meters

  • The length of the hangar is 24 meters. So we need 48-meter rails.3.Picture i is ok for us.20/5ton crane.
  • The color of the overhead crane will be yelow, right?Thank you for support.

7.1Renew Quotation -Received with thanks. We will consider your proposal, I redirected the superiors for approval.

7.2-7.7 Change the voltage from 220vto 380v.

Confirmation on the protections device and certifications:

  • Is there a limiter, security system, light, and signal alerts in your cranes? For example overload, failure in the crane control panel, crane movement, end of the rail, etc. Also, please share with the manual using the crane.
  • do you have a certificate of test for crane, hook, wire, etc. Please share with us.
Wire rope certifications Wire rope certifications 
Wire rope certifications Wire rope certificates 

Confirmation on crane processing time

S : May I know when will you complete the construction of the hangar? And when will you plan to install the overhead crane?

A: Hangar, currently under construction.

We will install the crane after the supporting iron structures are ready.

Now we intend to buy a crane from you with your good discount. Time for production and transportation will take some time. By the time the crane is delivered to Turkmenistan, we will have time to prepare the structure for it.

On transportation

S: By the way, do you need us do the transportation from China to Turkmenistan? Or you will find someone yourself to transport it?

If you need us to do the transport, kindly tell us the station name and code, then we will check the shipping freight.

A: No need to do transportation. We do this ourself. Thank you.

S: OK, noted for transportation.

Purchase order confirmed

A: Could you please share me with bank details. I will send you Purchase order.

payment of double girder overhead crane

On productions 

double girder of 20 ton / 5 ton overhead crane

Double girder of 20 ton / 5 ton overhead crane 


electrical box for 20 ton / 5 ton overhead crane

Electrical box

20 ton hoist for 20 ton / 5 ton overhead crane

20 ton hoist 


On loading into containers

The customer also purchased a compressorfrom other manufacturer and wanted toloadit in the same container of the20 ton / 5 ton overhead crane for shipping to Turkmenistan.

After verifyingthe dimensions of the compressor , our engineer calculated and confirmed that there is no problem with the sizeandit can be loaded into the container. However, when the production of the 20 ton / 5 ton overhead crane isalmost completed, the customer changes the compressor supplierand the dimensions of the compressor haschanged.

Then, here comes the problems of loading it into the containers without expanding the cost.

sizes of  compressor

The compressor (3120*1630*2300mm)width is 1630mm,

our main beam (11800*500*930mm) width is 500mm for each piece, one of them will be welded with walkway and the width will be 1030mm.

To fit in the container, we will not weld the walkway on the beam, it has to overlay the two main beams together, then the width will fit.

But there is a problem, as the width is too narrow, if overlay the two main beams, it might be fall to the compressor if the road is rough during transportation, you need to find some strong steel bar or similar to support the beams and also fixed it very tight.

Pls consider and confirm asap. whether you will put the compressor together or not, so that we could know whether weld the walkway on the main beam or not.”

Solution on loading into container

How to load your overhead cranes and other product into container. With years of experience, Yuantai Crane have provided the following solution for clients to ensure transportation safety and at same time without expand the transportation cost.

1. Detachable walking platform

If the main beam and the walking platform are welded together, it will be too wide and the container space is not enoughdue to the adjustment sizes of the compressor. If the walking platform is detachable, it can fit into container well.

2. Stacking the two main beams

The twomain beam needs to be stacked. The middle of the two main beams should be separated by a lining plate, and the two ends should be tightened with angle iron, and the upper main beam can be lifted with a sling to appropriately reduce the force.

Due to themain beams are stacking together, there are risk that if the road is bumpy, the port crane container will shake violently, and the main beam may have a chance to fall over and hit the goods next to it, which needs safe fastening to solve the problem.

3. Remove the trolley

The trolley frame and the hoist are separated, and the customer assembles it on site

Pillar Jib craneMain girder loading in container 
Pillar Jib craneTrolley frame and crane parts loading into container
Pillar Jib crane20 ton / 50 ton double girder overhead crane loading into container for Turkmenistan
Double girder gantry crane20 ton / 50 ton double girder overhead crane loading into container for Turkmenistan

Quick information on container dimensions :

The length and width of shipping containers are different. Containers are typically 10 feet long, 20 feet long, or 40 feet long, with an average width of 8 feet. Each shipping container has a different height, ranging from normal (8 feet 6 inches) to "high cube" (9 feet 6 inches), which is commonly used to maximize storage capacity or improve air circulation.
Shipping container sizes



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