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Crane Project Case Study

Crane Project Case Study

20 Ton Crab Trolley for Double Girder Crane for Sale Peru

20 Ton Crab Trolley for Double Girder Crane for Sale Peru

Enhancing Industrial Operations with a 20 Ton Crab Trolley for Double Girder Crane in Peru

Peru's industrial landscape has been evolving, requiring innovative solutions to streamline operations and meet growing demands. This case study delves into the implementation of a specialized 20 ton crab trolley for a double girder crane, highlighting its impact on enhancing productivity and efficiency in a Peruvian manufacturing facility.

Client Profil and requirement

The client, a prominent manufacturing company based in Peru, specializes in heavy-duty equipment production. With a focus on quality and efficiency, they sought to upgrade their material handling capabilities to cater to larger loads and optimize their production processes.

The client faced challenges related to handling heavy materials efficiently within their facility. Their existing crane systems lacked the capacity and maneuverability required to lift and transport larger loads effectively. This bottleneck was impeding their operational efficiency, causing delays in production schedules, and impacting overall output.

Solution:

After a comprehensive analysis of the client's requirements and existing infrastructure, a solution was proposed: the installation of a 20 ton crab trolley specifically designed for a double girder crane. This specialized equipment was selected for its robustness, high load-bearing capacity, and enhanced maneuverability.

 20 ton crab trolley and hook for double girder overhead crane 
20 ton crab trolley and hook for double girder overhead crane 
2000kg crab trolley & wire rope hoist with trolley fram for double girder overhead crane
2000kg crab trolley & wire rope hoist with trolley fram for double girder overhead crane 

The crab trolley, equipped with advanced technology and precision engineering, offered the following key features:

  • 1. Increased load capacity: Capable of lifting and transporting heavy loads up to 20 tons.
  • 2. Enhanced maneuverability: Equipped with mechanisms for precise and smooth movement in various directions, ensuring efficient material handling.
  • 3. Durability and safety: Built with high-quality materials and safety features to meet industry standards and ensure the protection of both personnel and materials during operations.
  • 4. Compatibility: Designed to seamlessly integrate with the client's existing double girder crane system, minimizing installation complexities.

 

The implementation process involved meticulous planning, installation, and testing. A team of experienced engineers and technicians oversaw the installation of the 20 ton crab trolley, ensuring that it integrated seamlessly with the client's double girder crane. Rigorous testing procedures were conducted to validate the functionality, safety features, and load-bearing capacity of the equipment.

The integration of the 20 ton crab trolley for the double girder crane marked a significant improvement in the client's material handling capabilities. The key outcomes observed post-implementation were:

  • 1. Increased efficiency: The enhanced load capacity and maneuverability of the crab trolley allowed the client to handle larger loads more efficiently, reducing handling time and optimizing production workflows.
  • 2. Improved productivity: The seamless movement and precise control offered by the specialized equipment minimized downtime, enabling the client to meet production targets more consistently.
  • 3. Safety and reliability: The incorporation of advanced safety features ensured a secure working environment, mitigating potential risks associated with material handling operations.

 

The successful integration of the 20 ton crab trolley for the double girder crane proved instrumental in addressing the client's challenges related to heavy material handling. The implementation not only improved operational efficiency but also bolstered the client's capabilities to meet the evolving demands of their industry in Peru.

This case study exemplifies how investing in specialized equipment tailored to specific operational needs can result in tangible improvements, ultimately driving growth and success in industrial settings.

20 Ton Overhead Crane

The 20 Ton overhead crane is a heavy-duty large bridge crane which can be added with custom crane features to meet particular application. The heavy duty bridge crane is usually designed with double girder top running bridge beams, which They are proven solution for many of the industry's most demanding applications.

The heavy duty overhead crane 20 Tons are commonly used in aerospace, steel fabrication, steel processing, steel mills, heavy construction/industrial equipment repair, defense, railroad construction, energy, plastics, ship construction, heavy chemical, heavy electrical, mining, scrap handling, refuse handling, and oil refining, to name a few. Furthermore, these can be provided for molten metal handling, explosion proof or spark resistant, clean room, nuclear, or food processing environments.

Main structure of 20 Ton Overhead Crane

Double girder bridge cranes are made up of two bridge beams that are attached to the runways. They are typically equipped with top running electric wire rope trolley hoists, but depending on the application, they can also be equipped with top running electric chain hoists. Although double girder top running bridge cranes are uncommon, they can be equipped with under-running trolley hoists.

structure of double girder overhead crane 30 ton with open winch trolley
30 ton overhead crane with double rail hoist trolley
Main structure of double girder overhea crane 30 ton
Main structure of european style hoist trolley double girder overhea crane 30 ton

Custom Crane Features Added Values for Your 20 Ton Bridge Crane

Many options are available for double girder bridge cranes.

  • On crane controls: Radio remote control, independent traveling pushbutton station, air conditioned controls, cab control, with wide visual and auditory signals, variable frequency control with up to 1000:1 speed control, etc. What’s more, synchronized control for dual hoist or cranes are available.
  • Easy options with weight readout, etc.
  • Various protection devices including, anti-collision, travel limits on hoist, bridge or trolley motion,etc.
  • service and full man platforms for easy maintenance, etc.
  • Other specialized options such as powered bottom blocks, closed loop variable frequency drive control, magnets, cable reels, are available.
  • Customized overhead crane with tailored specifications and features can fully meet your lifting requirements and application conditions, etc.

Advantages of Top Running Double Girder Overhead Cranes

  • Available longer spans, larger capacities, and higher duty cycle
  • Maximum hook height.
  • Maintenance is particularly simple when using a catwalk.
  • Designs with ultra-low headroom are feasible.
  • Durable construction for long maintenance-free operation.
  • Modular parts that are simple to repair, like brakes, motors, and controls, and which make maintenance easier.
  • In contrast to single girder cranes, all trolley and end truck loads are on top of ASCE rail or bar, preventing peening or failure caused by lower flange loads.

Types of 20 Ton Crab Trolley for Double Girder Overhead Crane

QD Double Girder Bridge Crane 20 Ton With Hook

25 ton overhead crane, with top running double girder crane design

QD Double Girder Bridge Crane 20 Ton With Hook Parameters

  • Lifting capacity: 5 ton -450 ton
  • Span:10.5-31.5m
  • Lifting height:6-24m
  • Lifting speed: 2.1-11.5m/min
  • Trolley speed:27-40m/min
  • Crane speed: 42-75m/min
  • Duty: A3-A7
  • Customized heavy duty open winch trolley double girder crane with tailored 20 overhead crane specifications are available.

Features:

  • The bridge crane 25 ton has a box-shaped double main beam structure that can meet the strength, rigidity, and stability requirements of large-tonnage heavy duty lifting.
  • The bridge moves quickly, and production efficiency is high.
  • The crane can be outfitted with various hook attachments to meet the lifting needs of various occasions.
  • The crane is less expensive and easier to maintain than a European standard overhead crane.
  • Contact us to get your tailored crane design.

QDX Double Girder Bridge Crane 20 Ton With Hook

QDX Double Girder Bridge Crane 20 Ton With Hook

QDX Double Girder Bridge Crane 20 Ton With Hook
Parameters

  • Lifting capacity: 5-320t
  • Span:10.5-31.5m
  • Lifting height:6-24m
  • Lifting speed: 0.2-10.7m/min
  • Trolley speed:2.4-33m/min
  • Crane speed: 4.2-68m/min
  • Duty: A3-A5
  • Customized service
Customized building in open winch double girder crane with tailored 20 overhead crane specifications are available.
Bridge crane open winch trolley Bridge crane open winch trolley

Features:

  • The lightweight design concept is used in the European-style overhead crane, which has the characteristics of light weight, low wheel pressure, small boundary size, reliable performance, and compact structure.
  • The lifting reducer is a hard-tooth surface reducer with high transmission accuracy, high safety, and a small size.
  • The trolley uses a frequency conversion motor, which is more reliable and safer.
  • Because the trolley's operating mechanism uses a three-in-one reduction motor, the structure is compact.

NLH 20 Ton Bridge Crane with European Style Hoist Trolley

NLH 20 Ton Bridge Crane with European Style Hoist Trolley 

NLH 20 Ton Bridge Crane with European Style Hoist Trolley
Specifications

  • Lifting capacity: 5-80t
  • Span:10.5-31.5m
  • Lifting height:6-18m
  • Lifting speed: 0.4-5m/min
  • Trolley speed:2-20m/min
  • Crane speed: 3-30m/min
  • Duty: A5
  • Customized service
Customized electric trolley double girder crane with tailored 20 overhead crane specifications are available.
NLH Overhead crane European hoist trolley 

NLH Overhead crane European hoist trolley

Advantages:

  • When compared to standard overhead cranes, the NLH series double beam overhead crane is lower in height, has lower wheel pressure, and is lighter in weight, lowering the user's plant construction costs.
  • The European-style crane's working level can reach A5, A6, or even higher.
  • The hook limit is reduced, and the working area is expanded.
  • Contact us to get your tailored crane design. Cost-effective 25 ton overhead crane for sale, good price.

LH Double Girder Bridge Crane 20 Ton For Sale

LH Double Girder Bridge Crane 20 Ton For Sale

LH Double Girder Bridge Crane 20 Ton For Sale
Parameters

  • Lifting capacity: 5 ton -50 ton
  • Span length: 10.5~31.5m
  • Lifting height: 6~30m
  • Lifting speed: 0.18-8m/min
  • Trolley speed: 20m/min
  • Crane speed: 20m/min
  • Working class: A3~A4
  • Customized features are optional to meet your particular needs and application conditons. Contact us to get your overhead crane with tailored specifications.
Double rail crab hoist trolley 
Double rail crab hoist trolley

Features:

  • The LH-Double Girder Electric Overhead Crane is a bridge crane with a hook that can handle and transport fixed cross intercroppings indoors or outdoors.
  • Because its structure is stronger and more secure than that of a single girder overhead crane, the lifting capacity of a double girder overhead crane is greater.
  • Customized Chinese hoist crab double girder crane with tailored 20 overhead crane specifications are available. Contact us to get your tailored crane design.


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