2 Ton Overhead Crane for Sale Nigeria, Economical 2 Ton Crane Price

2 Ton Overhead Crane for Sale Nigeria, Economical 2 Ton Crane Price. 2 ton overhead crane for sale Nigeria, good crane price. Single girder crane, top running design, economical electric wire rope hoist for sale Nigeria.

Overview of 2 ton overhead crane

• Crane type: Single girder top running overhead crane
• Crane capacity: 2 ton
• Crane Span: 4.65m
• Crane lifting height: 3.5m
• Crane power: 380V50HZ3P
• Project location: Nigeria.

Case Study: Providing an Economical 2 Ton Overhead Crane Solution in Nigeria

Client Background and lifting requirements

A manufacturing company based in Nigeria was in need of a reliable and cost-effective material handling solution to optimize their production processes. The company specialized in the production of medium-sized machinery and equipment. Due to the increasing demand for their products, they recognized the need to streamline their internal logistics and material movement. The company was looking for a suitable overhead crane that could handle loads of up to 2 tons efficiently within their manufacturing facility.

The client's manufacturing processes required the movement of heavy components and machinery parts, which was currently being done manually. This manual approach not only slowed down production but also posed safety risks to the workers. The client needed a solution that would enable them to lift and move heavy loads with precision, while adhering to strict safety standards. Additionally, the client had budget constraints and was looking for an economical solution that would not compromise on quality and performance.

2 Ton Overhead Crane Design and Solution:

After thorough discussions and understanding the client's requirements, our team of material handling experts proposed an economical 2-ton overhead crane solution. The crane was designed to be a single girder top running overhead crane, which provided optimal lifting capacity while minimizing the need for extensive infrastructure modifications.

Technical Specifications:

• Crane Type: Single Girder Top Running Overhead Crane
• Crane Capacity: 2 tons
• Crane Span: 4.65 meters
• Crane Lifting Height: 3.5 meters
• Crane Power Supply: 380V, 50Hz, 3-Phase

Features of Main Parts and Components of 2 Ton Overhead Cranes

End Carriages:

End carriages are an essential component of an overhead crane's structure. They provide support for the main girder and facilitate the movement of the crane along the crane runway rails. Some features of end carriages include:

• Robust Construction: End carriages are built to withstand heavy loads and constant movement. They are usually constructed from high-quality steel to ensure durability and long service life.
• Wheel Assemblies: Each end carriage is equipped with multiple wheels that are mounted on axles. These wheels run along the crane runway rails, allowing smooth and controlled movement of the crane.
• Motorized Drives: Depending on the design, end carriages can be equipped with motorized drives that power the crane's movement along the runway. These drives ensure precise and efficient crane positioning.

Main Girder:

The main girder is the horizontal beam that supports the hoist and trolley, allowing them to move along the length of the crane. Key features of the main girder include:

• Structural Integrity: Main girders are designed with adequate strength and stiffness to support the weight of the hoist, trolley, and the loads being lifted.
• Cross-Sectional Design: The cross-sectional shape and dimensions of the main girder are carefully engineered to optimize load distribution and minimize deflection.
• Attachment Points: Main girders are equipped with attachment points for end carriages, electric hoists, and other components. These attachment points are designed to evenly distribute the load and ensure safe operation.

Electrics:

The electrical system of an overhead crane includes various components that control the crane's movement, safety features, and power distribution. Key features of the electrical system include:

• Control Panels: Control panels house the crane's control buttons, switches, and display screens. They allow operators to manage crane movements, hoist operation, and other functions.
• Safety Devices: Electrical systems incorporate safety features such as limit switches, overload protection, emergency stop buttons, and alarms to ensure safe crane operation.
• Remote Control: Some overhead cranes are equipped with remote control options, allowing operators to control the crane's movement from a distance, enhancing safety and visibility.

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Electric Hoists:

The electric hoist is the lifting mechanism of the overhead crane. It is responsible for raising, lowering, and positioning the loads. Key features of electric hoists include:

• Motor: The electric hoist is powered by an electric motor that drives the lifting mechanism. These motors are designed for reliable performance and precise control.
• Wire Rope or Chain: The hoisting mechanism uses either a wire rope or chain to lift and lower loads. These lifting elements are selected based on factors such as load capacity and application requirements.
• Hoist Brake: Electric hoists are equipped with brakes that ensure load stability and prevent unintended lowering. These brakes are designed to engage automatically in case of power failure.

Crane Runway Rails:

Crane runway rails are the tracks along which the crane moves. These rails are securely mounted on the building structure and support the crane's movement. Key features of crane runway rails include:

• Alignment and Precision: Runway rails are carefully installed and aligned to provide a smooth and accurate path for the crane's movement.
• Durability: The materials used for the crane runway rails are chosen for their strength and durability to support the weight of the crane and its loads.
• Trolley Wheels: The crane trolley's wheels run along the crane runway rails, ensuring stable and controlled movement. These wheels are designed for minimal friction and wear.

Crane Seamless Bus-Bar:

A seamless bus-bar system is an alternative power supply method for overhead cranes, replacing traditional festoon cable systems. Key features of the crane seamless bus-bar include:

• Continuous Power Supply: The seamless bus-bar provides a continuous and reliable power supply to the crane and its moving components, ensuring uninterrupted operation.
• Ease of Installation: The bus-bar system is easy to install and requires less maintenance compared to festoon cable systems. It reduces the risk of cable entanglement and wear.
• Safety: The seamless design minimizes the risk of electrical hazards, such as sparking or cable damage, resulting in enhanced safety for both the crane and the operators.

In conclusion, understanding the features of the main parts and components of a 2-ton overhead crane is essential for ensuring efficient and safe operation. Each component is designed and engineered to meet specific load requirements, provide durability, and contribute to the overall performance of the crane system.

Benefits of using 2 ton overhead cranes

• Enhanced Efficiency: The proposed 2-ton overhead crane allowed the client to significantly improve their material handling efficiency. By mechanizing the lifting and movement of heavy loads, the client was able to reduce production time and increase overall output.
• Safety: The overhead crane eliminated the need for manual lifting, reducing the risk of accidents and injuries associated with heavy lifting. The crane's precise controls ensured that loads could be positioned accurately, minimizing the chances of collision or damage.
• Space Optimization: The single girder design of the crane, along with its top running configuration, optimized the use of the available workspace. This was crucial for the client's manufacturing facility, where space was a valuable resource.
• Cost-Effectiveness: Despite the need for a high-quality solution, the client's budget constraints were taken into consideration. The economical electric wire rope hoist and carefully engineered design allowed the client to acquire a reliable overhead crane without exceeding their budget.

The project was executed in multiple phases, starting with site assessment and design. Our engineering team collaborated closely with the client to ensure that the crane was tailored to their specific needs. The manufacturing and assembly processes were carried out with attention to detail and quality. Rigorous testing and inspections were conducted to ensure that the crane met safety and performance standards.

The provision of an economical 2-ton overhead crane proved to be a pivotal solution for the Nigerian manufacturing company. The crane's ability to handle heavy loads efficiently, improve safety, and optimize space contributed to the client's enhanced production capacity and streamlined operations. The successful execution of this project demonstrated the importance of understanding the client's unique requirements and delivering a solution that aligned with their objectives, all while maintaining a focus on quality and affordability.