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Crane Project Case Study

Crane Project Case Study

KBK Light Crane System with Electric Chain Hoist – Switzerland

KBK Crane Project Summary: Client Location and Workshop Conditions

The client is located in Switzerland, running a light manufacturing workshop. The workspace is tight, with low ceilings and limited floor space. Because of these restrictions, they needed a crane system that would make the most of the available area without getting in the way.

Purpose and Requirements

The main use for this crane is light-duty material handling — lifting and moving small parts within the workshop safely and efficiently. The client wanted a system that runs quietly and with minimal vibration, to avoid disrupting the work environment. It was also important that the crane fits easily into the existing structure without needing major changes.

Key requirements included:

  • Quiet, low-vibration operation
  • Safe and dependable lifting performance
  • Easy installation in limited space
  • Efficient use of headroom and floor area

We provided a KBK light crane system with a modular suspended rail and a 0.5-ton electric chain hoist. The crane runs on a straight monorail track, which is 42.5 meters long. Its lightweight and compact design made it simple to install inside the workshop ceiling, keeping the workspace clear and flexible.

kbk crane for your reference

kbk crane for sale, customized for your needs 

Project Goal

The goal was to deliver a practical, space-saving lifting solution that’s safe and easy to use every day. This KBK workstation crane met all the client’s needs by offering:

  • Quiet and smooth operation
  • Space efficiency ideal for tight workshops
  • Reliability and ease of maintenance

Technical Configuration

Parameter Specification
Crane Type KBK modular suspension crane
Lifting Device Electric chain hoist
Rated Capacity 0.5 ton (500 kg)
Lifting Height 8 meters
Duty Classification H3.2 (medium-duty operation, FEM standard)
Runway Length 42.5 meters (single-track monorail)
Power Supply 380V / 50Hz / 3-phase

System Highlights

Efficient Use of Space

This KBK crane system was selected specifically for workshops with limited vertical clearance.
The design uses suspended rails that hang directly from the ceiling structure, avoiding the need for columns or floor supports.
This allows the KBK workstation crane to move freely above the working area without taking up floor space.

Benefits include:

  • Full use of vertical space, even in low-headroom buildings
  • Unobstructed floor area for equipment or workstations
  • Easy integration into the existing facility without major construction

This type of KBK crane offers an efficient solution for Swiss workshops looking to make the most of their workspace.

Modular and Scalable Design

The KBK crane system is built with standardized modules, making installation and future changes simple.
All parts—rails, supports, trolleys—fit together easily using bolts and pre-set connection points.
This modular design makes it ideal for companies with evolving production needs.

Key advantages:

  • Quick setup with minimal on-site fabrication
  • Easy to extend or reconfigure if the layout changes
  • Simplified spare part replacement and upgrades
  • Can be adjusted to fit new equipment or lifting zones

The KBK crane system helps reduce downtime during installation and makes long-term planning easier.

Smooth and Quiet Operation

A major benefit of using a KBK workstation crane is its quiet and stable performance.
In this case, low noise and minimal vibration were essential due to close worker proximity and workshop expectations.
The system delivers gentle movements and steady control through high-quality rails and components.

Operational advantages include:

  • Smooth travel of the hoist and trolley
  • Low mechanical noise for a better work atmosphere
  • Reduced stress on crane parts, extending service life
  • Comfortable operation for the user, even over long shifts

This KBK crane is well-suited for environments where comfort and control matter just as much as lifting power.

Reliable Handling for Daily Tasks

The KBK crane is rated for moderate use throughout the workday.
It offers stable lifting and reliable positioning, especially important when working with tools, fixtures, or small parts.
It’s not for heavy-duty shifts, but it performs consistently where frequent, accurate lifting is needed.

Performance highlights include:

  • Smooth handling of 0.5-ton loads
  • Steady lifting with precise positioning
  • Reduced risk of accidental swings or misalignment
  • Dependable operation under standard workshop conditions

The KBK workstation crane is a practical choice for consistent lifting needs without over-engineering the solution.
kbk crane rail kbk crane rail 

kbk crane rail packed kbk crane rail packed 
kbk crane parts and components for managed for delivery
 

Compliance, Packaging, and Delivery

Certifications and Documentation

The KBK crane system is supplied with full compliance documentation to meet international standards. This ensures smooth customs clearance and aligns with the strict quality expectations common in Switzerland.

  • CE Declaration of Conformity
    The system is manufactured in accordance with EU Machinery Directive standards. A CE certificate is included with every shipment.
  • Electrical wiring diagram
    Clear, labeled wiring diagrams are provided in English or German, based on client preference.
    These documents help with installation, maintenance, and inspection by local electricians or technicians.
  • Optional third-party inspection
    For clients who require an added layer of quality assurance, third-party inspections (such as SGS or TÜV) can be arranged before shipment.
    This option includes detailed reports on measurements, function tests, and safety compliance.

All documentation is printed and also provided digitally for your records.

Export-Grade Packaging

To protect the KBK crane system during international transport, careful packaging is provided as standard.

  • Wooden crates and protective wrapping
    All components are packed using moisture-resistant materials, bubble wrap, and stretch film.
    Steel parts are placed in reinforced wooden boxes to prevent shifting or impact damage during transit.
  • Clear labeling and parts inventory list
    Each package is labeled with part numbers and contents. A full packing list is attached for easy verification on arrival.

This export packaging ensures the KBK workstation crane arrives in excellent condition, even after long-distance transport.

Delivery to Switzerland

We offer multiple delivery options to suit the project timeline and budget.

  • Shipping methods
    Delivery is available via sea freight (for large orders or lower cost) or air freight (for urgent installations).
    Estimated transit times and shipping costs can be provided with your quotation.
  • Export documentation
    Every shipment includes a commercial invoice, packing list, HS code, certificate of origin, and CE documentation.
    This helps ensure fast clearance at Swiss customs.
  • Installation and commissioning support
    Remote support is available for installation. On-site commissioning services can be arranged with advance notice.
    We also provide a detailed installation manual and video guide for local technicians.

The entire process—from packaging to delivery—is designed to ensure a safe, smooth, and compliant arrival of your KBK crane system in Switzerland.

Yuantai Crane KBK Light Crane System for Sale — Available in Switzerland

Yuantai Crane, a professional overhead crane manufacturer based in China, offers customized KBK light crane systems for export to Switzerland. We provide reliable technical support and flexible configurations to meet your industrial lifting needs.

Available Product Types

Type Description Rated Capacity
KBK Monorail Ideal for linear material handling 125 kg – 2000 kg
KBK Single-Girder Crane Dual-end suspended system with wide coverage 125 kg – 2000 kg
KBK Double-Girder Crane Suitable for longer spans and heavier loads 250 kg – 3200 kg
Suspended KBK System Mounted on existing steel structures, space-saving Customized
Flexible KBK System Modular layout for multi-station workflows Customized

Optional Features (Available Upon Request)

The KBK crane system offers a modular design that makes installation quick and hassle-free. It also allows for easy future expansion if your needs grow.This system is versatile and fits well in many industries, including assembly lines, warehousing, machining, pharmaceuticals, and electronics.Thanks to its smooth and low-noise operation, it’s perfect for environments that require precision and minimal disturbance.Its compact structure is especially useful in facilities with low headroom, helping you make the most of limited space.

Control Options

Clients can choose from two types of control methods based on their working environment and preference for convenience or direct operation.

  • Pendant control
    This is a wired controller that hangs from the hoist. It allows the operator to stay close to the load and guide it precisely during lifting and travel.
    Ideal for tasks that require constant monitoring of the load during movement.
  • Wireless remote control
    A radio-based handheld controller offers more flexibility in operation.
    It allows the user to stand at a safe distance or move freely around the workstation.
    This option helps improve safety, especially when the load path is long or partially obstructed.

Each control option is designed for intuitive use and comes with clearly labeled buttons and emergency stop features.

Safety Enhancements

To further improve the operational safety of the KBK crane system, several additional features can be included:

  • Limit switches for lift height and travel endpoints
    These ensure that the hoist stops automatically at preset high and low points.
    It prevents the hoist from overtraveling, which could cause damage to the crane or load.
  • Mechanical anti-drop safety latches
    These latches provide backup in case of chain or component failure, helping prevent the load from falling suddenly.
    This is especially useful when handling precision tools, parts, or machinery.
  • Emergency stop and overload protection
    Built-in overload sensors can stop the hoist if the load exceeds rated capacity.
    The emergency stop button instantly halts all crane functions in case of any unusual operation or risk.
    These features are crucial in Swiss workshops that follow strict occupational safety standards.

All safety devices comply with CE requirements and can be pre-tested before shipping.

Structural Adaptation

The modular KBK crane system can be adapted to suit various ceiling structures and workshop layouts.

  • Additional support brackets for ceiling installation
    These brackets allow the crane to be mounted securely, even in buildings with uneven or non-standard ceiling beams.
    They provide extra stability and reduce vibration during lifting.
  • Flexible connection joints for irregular layouts
    If the workshop has curves, columns, or tight corners, these joints help route the KBK rail accordingly.
    This allows for smooth travel even in spaces where a straight rail layout isn't possible.

These structural add-ons help ensure the KBK workstation crane can be installed without major building changes.

We ship KBK crane systems throughout Switzerland, including major cities like Zurich, Geneva, and Basel.All products come with CE certification and a Certificate of Origin for smooth customs clearance.

You can choose between sea freight or air freight shipping options depending on your timeline and budget.If needed, third-party inspections by SGS, TÜV, or other agencies can be arranged to ensure quality and compliance.

Client Input Checklist for Precise Quotation

To provide you with the most accurate and cost-effective KBK crane system, we kindly ask for some key details about your workshop and requirements. This helps us tailor the design and ensure smooth installation and operation.

Please provide the following information:

  • Workshop Layout or Structural Drawings
    A clear floor plan or structural drawing showing where the runway beams will be installed. This allows us to design the crane layout to fit your space perfectly and avoid clashes with existing equipment or structures.
  • Installation Height and Ceiling Clearance
    The exact height from the floor to the ceiling or overhead structure. This helps us confirm the maximum lifting height and ensures the crane fits comfortably in the available vertical space without interfering with other installations.
  • Preferred Hoist Control Method
    Let us know if you prefer a pendant control (wired control panel) or a wireless remote control for operating the hoist. Each option has its advantages depending on the workflow and safety considerations.
  • Load Characteristics and Handling Frequency
    Details about the types of loads you will lift (weight, size, shape) and how often the crane will be used (occasional, regular, or continuous). This helps us select the right duty classification and design the system for reliable, long-term performance.

Providing this information upfront helps us customize your KBK crane system to your exact needs and avoid surprises during installation. If you have any questions or need assistance with these details, feel free to contact us—we’re here to help!

Workshop Information

This section helps us understand the physical space where the KBK crane system will be installed. Accurate details allow us to design a system that fits perfectly and operates safely.

Parameter What to Provide / Why It Matters Your Input
Client Name Your company or contact name for reference  
Location Exact city and country where the crane will be used  
Workshop Size Length, width, and height of the workshop (in meters)  
Ceiling Height Distance from floor to ceiling – critical for crane sizing  
Runway Beam Layout A drawing or description of beam positions and structure  
Runway Length Total length of the KBK crane rail needed (in meters)  
Distance Between Supports Spacing between runway support beams (in meters)  
Environment Indoor or outdoor use, temperature range, humidity levels  

Crane Specifications

These details define the core capabilities and configuration of the KBK crane system itself, so we can recommend the right components and design.

Parameter What to Provide / Why It Matters Your Input
Maximum Load Capacity Maximum weight the crane must lift safely (kg or tons)  
Maximum Lift Height Maximum vertical distance the crane must lift (meters)  
Hoist Type Type of hoist preferred: electric chain, pneumatic, or manual  
Control Method How you want to control the hoist: pendant control or wireless remote  
Operation Mode Level of automation: manual, semi-automatic, or fully automatic  

Operation Details

Knowing how the crane will be used daily helps us choose durable parts and plan maintenance needs.

Parameter What to Provide / Why It Matters Your Input
Usage Frequency How often the crane will be operated (e.g., occasional, daily, continuous)  
Load Description Size, shape, type of materials handled, or special handling requirements  
Power Supply Voltage, frequency, and phase (e.g., 380V, 50Hz, 3-phase)  

Safety & Environment

Safety is key in crane operation. Please specify any required safety features or environmental considerations.

Parameter What to Provide / Why It Matters Your Input
Safety Features Required devices like limit switches, anti-drop systems, emergency stops, overload protection  

Logistics and Special Requests

Final details related to delivery and any extra requirements help us ensure smooth project completion.

Parameter What to Provide / Why It Matters Your Input
Special Requests Any additional needs or specifications not covered above  
Delivery Address Full shipping address for the finished crane system  

This format guides clients step-by-step, making it easy to provide all necessary info for an accurate KBK crane quotation. Contact us today to get your customized kbk crane system!



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