Insulated Crane|Double Girder Overhead Crane with Insulated Hook- QY Series

Insulation is the core of these cranes. In workshops where molten metal, electrolytic cells, or wet conditions are common, even a small electrical leak can cause serious accidents. Triple insulation ensures safety across the most critical components.

• Hook, trolley frame, and bridge are fully insulated from electricity.
• Prevents accidental current from reaching the load or operator.
• Critical in environments with electrolytic cells, molten metal, or wet conditions.

Stopping power matters when moving heavy or irregular loads. A hoist that can hold a load securely reduces accidents, prevents swinging, and keeps operations smooth.

• Stops loads securely, even with sudden starts or uneven weights.
• Reduces swinging or jolts when lifting irregularly shaped slabs or molds.
• Designed for continuous operation in high-demand industrial environments.

Operators need clear vision and protection. A well-designed cabin lets them work safely and efficiently while keeping them comfortable during long shifts.

• Provides 270° visibility over the work area, improving accuracy during lifts.
• Protects operators from heat, dust, or sparks common in metal processing workshops.
• Ergonomic layout reduces fatigue, keeping operators alert and safe.

Movement along the runway should be smooth and reliable. Slip-free wheels and durable mechanisms prevent load misalignment and minimize downtime for maintenance.

• Wheels stay secure on the runway, even in slightly worn or dusty conditions.
• Reduces the risk of load misalignment during long spans.
• Durable design lowers maintenance requirements and keeps the crane running reliably.

Safety systems are critical for preventing accidents and protecting both operators and equipment. These devices work automatically, reducing human error and operational risk.

• Overload limiter prevents lifting more than the rated capacity.
• Limit switches stop the hook at the top and bottom of the lift automatically.
• Electrical protection circuits help avoid short circuits or accidental shocks.

In aluminum workshops, cranes are used to move extremely heavy and often hot materials. Safety is critical because molten aluminum can cause serious accidents, and handling large ingots or molds requires precision. Insulated cranes keep operators protected while moving these heavy loads.

• Handling molten aluminum molds and ingots (5–25 t per lift)
• Transporting anodes, cathodes, and casting frames
• Moving ladles and trolleys in hot workshops

Magnesium and other non-ferrous metals are light but reactive. Loads can be irregular in shape and sometimes require careful handling to avoid damage or sparks. Insulated cranes provide a reliable way to move these materials safely.

• Lifting magnesium blocks or slabs (3–15 t per lift)
• Handling raw material containers for electrolysis
• Transporting heavy molds and processing equipment

Electrochemical plants often involve liquids or chemicals that conduct electricity. Loads such as tanks or trays need careful handling to prevent accidents. Insulated cranes keep these materials electrically isolated while allowing smooth, controlled movement.

• Moving electrolyte tanks and chemical vessels (2–10 t per lift)
• Transporting insulated trays or racks carrying reactive metals
• Lifting maintenance equipment in areas with live currents

In general industrial facilities, cranes handle machinery, dies, or press components that can weigh tens of tons. Insulated cranes ensure the operator and equipment remain safe, especially in environments with electrical hazards or tight workflows.

• Moving heavy machinery, dies, or press components (10–50 t per lift)
• Loading/unloading workpieces in production lines
• Handling equipment in hazardous or electrically active environments

In aluminum and magnesium processing plants, insulated cranes move heavy metal slabs and ingots safely, often in electrically active areas. These materials can be hot, conductive, or uneven, making insulation critical.

• Weight range: 2–25 t per lift
• Handling tips: Use clamps or grabs designed for insulated lifting; check surfaces for heat or residual conductivity.
• Notes: Bundled slabs increase weight—ensure crane capacity accounts for combined loads.

Molds and casting frames are common in metal workshops. Their irregular shapes and conductive surfaces make insulated cranes essential for safe handling, particularly near molten metals or electrochemical equipment.

• Weight range: 3–15 t per unit
• Handling tips: Position hoists carefully to balance the load; lift slowly to avoid sudden movements that could stress the insulation.
• Notes: Some molds are handled individually, while others are grouped—plan lift sequences with safety margins.

In electrochemical and refining workshops, insulated overhead cranes transport tanks or trays carrying reactive liquids or metals. The electrical isolation ensures no current passes through the crane, preventing accidents.

• Weight range: 2–10 t per container
• Handling tips: Lift slowly, avoid sudden swings, and check for conductive residues on tanks or trays.
• Notes: Insulation keeps operators safe even in areas with live currents or wet conditions.

In general industrial plants, insulated cranes handle heavy machinery, dies, or press components that may come in contact with electrically active environments. The isolation feature ensures safety while moving large, awkward, or high-value loads.

• Weight range: 10–50 t per lift
• Handling tips: Inspect lifting points and ensure proper load balance; consider multiple trolleys for oversized components.
• Notes: Electrical isolation reduces risk of sparks or electrical shocks during machinery installation or relocation.

Workshops that use live currents or handle electrolytes, molten metals, or other conductive materials need cranes that don't carry electricity. Insulated cranes create a safe barrier between the load and the crane structure.

• Keeps electricity from traveling through the crane and reaching the operator or load
• Essential in environments with wet, corrosive, or conductive materials
• Reduces the risk of shocks, short circuits, and equipment damage

Operator safety is a top priority. An insulated crane reduces the chances of electrical accidents, even when handling hot or irregular loads.

• Minimizes exposure to electrical hazards
• Protects expensive equipment from accidental current flow
• Provides peace of mind for operators during long shifts

Many industrial workshops require moving materials that are not only heavy but also hot or unevenly shaped. Insulated cranes are designed to handle these safely without compromising control or stability.

• Smoothly lifts slabs, molds, tanks, and machinery
• Maintains balance even with awkwardly shaped loads
• Reduces risk of material damage and operator error

Industries working with reactive or conductive metals face unique challenges. Insulated cranes meet these demands while keeping operations safe and reliable.

• Supports daily operations in aluminum, magnesium, and non-ferrous metal plants
• Ideal for electrochemical and refining workshops
• Provides operational safety where standard cranes could be dangerous

Specifying the weight and type of materials is critical. Insulated cranes need to handle both the heaviest loads and any irregular shapes safely.

• Specify the heaviest weight the crane will handle and the kinds of materials (slabs, molds, tanks, machinery).
• Include any irregular or bundled loads that could affect balance and safety.

Knowing the span and maximum lift height ensures the crane fits your facility and operates efficiently across the work area.

• Provide the distance the crane needs to travel along the runway.
• Include the maximum lift height to ensure the hoist and trolley fit your facility.

The duty cycle defines how frequently and intensely the crane will be used. This helps select the proper hoist and mechanical components for long-term reliability.

• Duty cycle defines how often and intensely the crane will be used.
• Heavier or continuous lifting requires components designed for higher duty cycles.

Providing electrical details allows the manufacturer to configure insulation and connection systems that match your plant's power setup.

• Specify voltage, frequency, and available power connections.
• Clarify insulation needs if the workshop has live currents, conductive liquids, or corrosive conditions.

Environmental factors affect crane durability and safety. Providing this information ensures the crane is built to withstand heat, humidity, dust, or chemical exposure.

• Temperature ranges, dust, chemical fumes, or corrosive mist can all affect crane components.
• Indicate if the crane will operate outdoors or in humid or high-temperature areas.

Understanding the facility type ensures the crane is suited for your space and workflow.

• Indicate whether the crane will be used in a plant, warehouse, or workshop.
• Specify if it's an aluminum, magnesium, or non-ferrous metal processing facility, or an electrochemical workshop.

Duty cycle determines how often and how heavily the crane will operate, which affects component selection and durability.

• Share how often and how heavily the crane will be used.
• Helps determine the required hoist and bridge components for long-term reliability.

Providing the runway span and lift height ensures the crane will fit your facility and operate efficiently.

• Provide the runway length and maximum lift height.
• Ensures the crane will fit your space and meet operational needs.

Electrical details are critical for insulated cranes to maintain proper isolation and safe operation.

• Include voltage, frequency, and any special power supply characteristics.
• Critical for insulated cranes to ensure electrical isolation works properly.

Details about hook approach and load types help configure crane reach, lifting tools, and safety systems.

• Describe how close the hook needs to get to walls, beams, or machinery.
• Note load types, sizes, weights, and whether they are irregular or bundled.